These articles contain information about some of the less commonly used welding processes, such as flash welding, electron beam welding, electro-slag welding, friction welding, carbon arc welding, SAW welding, plasma arc welding, laser beam welding, thermit welding, etc.
SAW, short for submerged arc welding is a welding process in which joining of metal is obtained by striking an electric arc between a consumable wire electrode and the work-piece. Shielding is provided by a blanket of flux which covers the arc completely. In other words, the arc is submerged under the flux. The process … Read more
CAW – short for carbon arc welding, is a welding process in which fusion is obtained by heat produced by striking an arc between a carbon electrode and the work-piece. Shielding is not used. Pressure may or may not be used. Filler rod also may or may not be used. The main difference between the … Read more
When two metals are closely pressed together, and an electric current is passed through them – they offer an electric resistance to the flow of current. This resistance is greater than the one if the current was flowing through a continuous metal. The resistance to current causes heat to be generated between the two metals. … Read more
PAW, short for Plasma Arc Welding is a type of metal joining process in which coalescence is obtained by heating the work-piece with a constricted arc. The constricted arc can be struck in two ways: one, between the tungsten electrode and the work-piece. This is called a transfer arc. Two, the arc is struck between … Read more
This article discusses about a few welding processes that are not as commonly used as say, SMAW, GTAW, SAW, etc. Electron Beam Welding Electron beam welding (EBW) is a welding process that produces coalescence of metals with heat from a concentrated beam of high-velocity electrons striking the surfaces to be joined. Heat is generated in … Read more
Friction welding is a solid-state welding process that produces coalescence of materials by the heat obtained from mechanically-induced sliding motion between rubbing surfaces. The work parts are held together under pressure. This process usually involves the rotating of one part against another to generate frictional heat at the junction. When a suitable high temperature has been … Read more
In thermit welding, the thermit material is a mechanical mixture of metallic aluminum and processed iron oxide. Molten steel is produced by the thermit reaction in a magnesite-lined crucible. At the bottom of the crucible, a magnesite stone is burned, into which a magnesite stone thimble is fitted. This thimble provides a passage through which … Read more
Resistance welding is a group of welding processes in which coalescence is produced by the heat obtained from resistance of the work to electric current in a circuit of which the work is a part and by the application of pressure. There are at least seven important resistance-welding processes. These are flash welding, high-frequency resistance welding, … Read more
Forge welding Tools are used in the form of hot pressure welding which joins metals by heating them in an air forge or other furnace, and then applying pressure. The forge, which may be either portable or stationary, is the most important component of forge welding equipment. The two types of forges used in hand forge welding are described … Read more
Flash welding is a resistance welding process that produces coalescence simultaneously over the entire area of abutting surfaces by the heat obtained from resistance to electric current between the two surfaces, and by the application of pressure after heating is substantially completed. Flashing and upsetting are accompanied by the expulsion of metal from the joint. This … Read more