Ethan Bale I have been procuring welding consumables for Section III equipment for more than a decade. Section III pertains to nuclear facility components. What should one keep in mind when procuring welding consumables for Section III equipment? How are the requirements any different from welding consumables for fossil boilers or any other pressure equipment? A raw … Read more
Every welding engineer knows the importance of preheat. It has an important effect on the properties of the weld. There exists a lot of literature stating the importance of preheat, ill-effects of not adopting preheat, methods of preheat, how to calculate preheat and so on. This article explores the various aspects of preheat with regard … Read more
Article II of ASME Section IX deals with welding procedure qualifications. Under QW-250 of Article II are contained a number of tables, titled QW-252 to QW-267. Each table is dedicated to a process such as SMAW, SAW, GTAW, and so on. These tables contain a listing of essential variables, supplementary essential variables and non-essential variables … Read more
Section IX of ASME BPVC has always required that the welding qualifications shall be done under the full supervision and control of the qualifying organization. This roughly meant that the welding of the test coupon must be done under the express direction and control of the organization; while functions such as preparation of coupon, lab … Read more
This article covers only a couple of the questions that get commonly asked pertaining to qualification of WPS with toughness testing. Surely many more interesting issues can be explored around the subject. Do feel free to add your own insights in the comments section below. Using a PQR Qualified With Toughness For Joints Not Requiring … Read more
ASME Section IX considers that depositing corrosion resistant overlay requires a different skill than the skill required to weld on groove welds, fillet welds, build ups, etc. Thus, in QW 381, Section IX provides for the stipulations governing the welding performance qualifications for corrosion-resistant weld metal overlays. In this article, we shall discuss various aspects … Read more
Qualifying your welders and procedure specifications in compliance to ASME Section IX requires knowing Section IX with some intimacy. It is important to know the expectations of the code properly, so that full compliance can be ensured. Section IX lays out both technical as well as administrative requirements. While most welding engineers go to great … Read more
When a welder is qualified in accordance with ASME BPVC Section IX, he is only eligible to weld within the qualified ranges of the variables followed in his qualification test coupon. The qualified ranges of only a few variables (that are laid out under QW-350 in Article III of Section IX) need to be reckoned. … Read more
This article discusses a few things that a welding engineer must keep in mind while writing a WPS, in accordance with Section IX of ASME BPVC. WPS is short for Welding Procedure Specification. Being a welding engineer myself, I have touched upon a few things that do not find an obvious mention in the Section … Read more
In this article I have discussed in some detail the subject of welding positions. The entire discussion has been done in reference to the Section IX of ASME Boiler and Pressure Vessel Code (BPVC). I have been a welding engineer for more than nine years. One question that has always troubled me about the welding … Read more