Practice Case 2 – Weld Thickness And Position In Welder Qualification

This article discusses an example of two different performance qualifications in a single coupon. Both the portions are welded by the same welder. The difference between the two portions is that of welding position: one portion is welded in 2G position, while the other in 4G. How are the qualified weld thickness and position to … Read more

Practice Case – 1: Deposited Weld Thickness For Welder Qualification

This article touches upon the the subject of qualified deposited weld thickness for a welder qualified in accordance with ASME Section IX. Consider the following problem asked in Interpretation IX-10-23. A welder was qualified on a groove weld test coupon of 10 mm thickness. The welder deposited 2.5 mm thickness of the groove using E6010 … Read more

Supplementary Essential Variables As Per ASME Section IX

This article addresses the subject of supplementary essential variables on a WPS, in accordance with ASME Section IX. Various supplementary essential variables, that appear under most processes under QW 250, have been discussed in some detail. At the end, a small portion is included to explain how to carry out requalification of a PQR when … Read more

Filler Metal On A WPS

This article some of the issues related to the subject of filler metal on a WPS. The entire discussion is done in the context of ASME Section IX, and might not be relevant to other codes. The article focuses special attention on use of unassigned filler metals on a WPS, and also rules regarding filler … Read more

A-Number On A WPS

This article discusses about the subject of A-Number on a WPS. The article begins with an introduction of A-number, then explains how to apply it vis-à-vis the rules of ASME Section IX. It goes on to explain various methods of determining A-number. Towards the end of the article, it explores a little the question of … Read more

WPS Qualification For Pressure Retaining Fillet Welds

This article lets you know about WPS qualification for fillet welds – pressure retaining as well as non-pressure retaining ones. At the end, a couple of paragraphs also address the subject of performance qualification for pressure retaining fillet welds. Procedure Qualification For Fillet Welds We know that, ordinarily, the WPS qualification for a fillet joint … Read more

Weld Reinforcement In Welder Qualification

This article addresses a couple of questions surrounding the subject of weld reinforcement in welder qualification. I have tried to explore the intent of Section IX on this. Should the weld reinforcement be removed once welding of the welding performance qualification coupon is over? Must it be removed? Is it permitted to remove it? Read … Read more