Practice Case 9 – Welding Qualification For Tube-To-Tubesheet Welds

This article explores the question of using a WPS qualified on a groove weld for tube-to-tubesheet welding, while using a welder qualified on demonstration mock-ups of QW 193. And vice versa, using a welder qualified on a groove weld for tube-to-tube sheet welding, while using a WPS qualified in accordance with QW 193. The article … Read more

Practice Case 7 – Procedure Qualification On A Pipe

This article explores a few aspects around the concept of welding procedure qualification on a pipe test coupon. Is the full circumference of pipe necessary for qualifying the procedure? Does the answer change if we are talking about a welding performance qualification? Consider the following question asked in Interpretation IX-19-11. “Question: A groove weld procedure … Read more

Practice Case 6 – Backing For Welding Procedure Qualification

This article discusses this question: If a procedure qualification has been qualified with backing, can it be used only with backing? Can it be used for welding without backing as well? Is backing for welding procedure qualification an essential variable? Consider the following question asked in Interpretation IX-17-15. “Background: A PQR consists of a GTAW … Read more

Practice Case 4 – PQR With Dissimilar Thickness

This article discusses a couple of examples in which a PQR has been qualified with dissimilar thickness base metals. How should we use such PQRs? Please note that this discussion is contextual only with ASME Section IX. Please also note that this article is separate from the article ‘Practice Case 3 – WPS For Dissimilar … Read more

Practice Case 3 – WPS For Dissimilar Base Metal Thickness

This article discusses a few examples when the production weld comprises of dissimilar base metal thickness. What should the WPS for such production welds be like? How must the PQR for such welds look like? Consider the following problem asked in Interpretation IX-13-09. A WPS is qualified for a base metal thickness range of 13 … Read more