Exothermic electrode cutting technique. The 1/4-inch Exothermic electrode may be used to cut steel up to 1/2 inch in thickness. The 1/4 inch electrode leaves a narrow kerf and is preferable for fine cutting. When visibility is poor or when cutting heavier steel, the 3/8-inch electrode is more efficient. The following techniques are recommended: a. Insert the electrode into the
Read more →Trouble Shooting Exothermic Electrodes. Oxy-arc, especially exothermic cutting relies on an unobstructed oxygen flow to be most effective. With inadequate oxygen flow, the rod will burn but not produce the desired cutting effect. Since the actual cutting result is derived from the volume of oxygen reaching the target, any restriction in oxygen flow will decrease efficiency. Symptoms. The following are
Read more →Exothermic Cutting Technique (Concrete, Rock and other Non-Conductive Materials). When cutting non-conductive materials, a striker plate attached to the ground cable is necessary to strike an arc. The striker plate is placed next to the material to be cut. Call for SWITCH ON, squeeze the trigger slightly, drag the electrode across the striker plate and the electrode will ignite. Once
Read more →Exothermic Cutting Technique (Cast Iron, Stainless Steel and Non-Ferrous Metals). Cast iron, stainless steel and non-ferrous metals do not oxidize; therefore, underwater cutting becomes a melting process. The exothermic process develops tip-temperatures in excess of 10,000 degress F, which is sufficient to melt these materials with ease. The following technique is recommended: a. Keep the tip firmly buried in the
Read more →Exothermic Electrodes Oxygen Requirements. Exothermic cutting consumes a large volume of oxygen; therefore, a 3/8-inch inside diameter oxygen hose is required to maintain sufficient volume. The hose size is important because it is the oxygen volume together with heat that does the cutting while the pressure blows the slag away. A high volume, high flow regulator capable of delivering 70
Read more →Exothermic Electrodes The BROCO Ultrathermic electrode consists of seven small rods inside a thin steel tube. One of the seven rods is a special alloy that will burn independently after an arc is struck and oxygen is flowing through the tube. The remaining six rods are made of mild steel. The electrode is insulated with electrical tape. The 3/8-inch electrode
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